Build a layout without using wood

Mike C Feb 27, 2011

  1. Mike C

    Mike C TrainBoard Member

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    Here are a few pics of my layout built without using ANY wood. In the first pic I have the main portion of the layout. It is built with a sandwitch of 2" and 1 1/2" foam insulation. And if you look closely, there are no legs. it is all hung from the ceiling with rope.

    The second and third photos show the underside of my yard area. Its about one foot wide, and 6 feet long. Its is made of 1 1/2" foam for the base. I attached it to the walls using 8" angles of foam hot glued to the wall and base.

    Both of these methods result in a very light weight layout that can stand up to any "normal" situations. It should support my cat if she were to jump up on it ( she never has though) :)
    .......Mike
     

    Attached Files:

  2. Logtrain

    Logtrain TrainBoard Member

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    Never say never Mike. We have a bridge on my club layout that we call "catspaw bridge." It seems as though one of the founding members was on vacation and this module was in his garage next to the window. Well seems as though the cat used the bridge as a leaping post to get to the window. He got a REALLY big surprise when he got back from Hawaii.

    On to another topic. There is a club here in my area that builds their modules with no wood either. They use the aluminum that you would find in modern office/business construstion. They just simply drill a hole and use pop rivets wherever they need to join pieces together. Seems simple enough but I am sure there is a high cost in this too.

    Great job! You should show us more.
     
  3. Smithsr

    Smithsr TrainBoard Member

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    Neat idea! There's still something wonderful about the scent of fresh cut wood and firing up the table saw though.

    I have seen a trend for alternative methods, such as pvc piping for light weight, adjustability, etc
     
  4. MikeinNC

    MikeinNC New Member

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    Mike,

    I love the scenery on that layout with the ropes. What are the overall dimensions?

    Mike in NC
     
  5. talltales

    talltales TrainBoard Member

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    in the early 90's,the nmra convention was in cols. and a company called polyterrain had a HOn3 4x8 demo layout,promoting their products,completely made from 1 inch blue foamboard,including the legs. very sturdy,very light.
     
  6. Grey One

    Grey One TrainBoard Supporter

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    Very interesting and timely. My expansion will have two "lift out" areas including one that is 18" deep by 10' long. I've been thinking along the lines of 2" foam with a wood frame. Hmmmm. Thread to follow. :)
    Thanks for sharing!
     
  7. subwayaz

    subwayaz TrainBoard Member

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    I think your idea is an excellent one. I've toyed with the idea for years and now might go and implement it on my new HO layout.
    And I must mention the layout looks great as well
     
  8. chuga-chuga

    chuga-chuga TrainBoard Member

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    Very neat, where did you get your scenic backdrop from?
     
  9. Mike C

    Mike C TrainBoard Member

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    Attached Files:

  10. Siskiyou

    Siskiyou In Memoriam

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    Just FYI, here's a pic from the '70s of a "spine-and-rib" benchwork technique I used to replace most wood with cardboard. Yeah, there was a lot of cutting (my old Shopsmith), but it gave me a strong, light-weight layout for moving around the country many times.
    [​IMG]
    Scott
     
  11. SteamDonkey74

    SteamDonkey74 TrainBoard Supporter

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    Nice work, Mike! That fascia piece on the front appears structurally integrated. Do you attach it with a continuous bead of hot glue? If so, it would help turn the whole thing into an L-girder and provide the stability that a sheet of foam on its own does not have (e.g., it keeps it from sagging).
     
  12. Mike C

    Mike C TrainBoard Member

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    Nope , the fascia is only spot glued to the foam. Really the foam is thick enough at 1 1/2 inches that as long as it is supported every 2 ft or so it will never sag. Look at the main part of the layout. It has a total of 3 1/2 inches of foam and is only suported by 2 small pieces of rope, one at either end......Mike

    Try this as a test. Take a piece of 1 1/2 inch foam 1 ft wide and 4 ft long. Now try to break it in half with your hands. It will bend very little, and it takes more than a little streingth to break it.....Mike
     
  13. Switchman

    Switchman TrainBoard Member

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    I have also thought about using all foam and cardboard for a layout. However, I do like the strength of wood. I stay within a size where I can put wheels on the legs to move the layout around to get to all sides.

    There is MR Book titled "N Scale Model Railroad That grows" by Kent Wood and Ric LaBan. It is made from all foam and cardboard. And I have thought about building it but on a wood frame :thumbs_up:instead of foam.

    See ya
    Ron
     

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