I fit a Lenz Decoder in my BR89

rray Mar 14, 2005

  1. rray

    rray Staff Member

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    I had promised to show a few pics of the BR89 with the decoder in it, and realized I forgot to do it.

    One of our local BAZ BoyZ, Michael, took these pics.

    Here is the loco, with the decoder installed. This is an LE 0511 decoder, so you know how small the loco is:
    [​IMG]

    Here is with the headlight and firebox flicker LED's turned on. I used the mars light function for firebox flicker, and superglued an orange led to each side of the loco, just under the firebox sides of the shell:

    [​IMG]


    In this shot, which I'm sorry to say is hard to see, is the shell that I had to mill out with my dremel to fit the wires and decoder. I also had to sand the decoder down a little to get it to fit:

    [​IMG]


    Here is a shot of it running, and an AZL SD45 with the shell removed, to help give a size perspective:

    [​IMG]

    See.... It can be done! DCC in Z!


    -Robert
     
  2. Michael R New York

    Michael R New York TrainBoard Member

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    Great Job Robert!

    In looking at the Lenz LE 0511, where exactly did you sand?!? Is it just slightly on the edges?

    Thanks,

    I'm getting inspired now!

    Michael
     
  3. rray

    rray Staff Member

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    Hi Michael, and welcome to Trainboard's Z Scale forum!


    I sanded the long erges top and bottom down, and was able to remove almost 2 millimeters. I actually used my dremel with a fine sandpaper disc to do it.

    The pc board is multi layered, and after sanding, I could see inside the layers, but I tested the decoder with the NCE decoder tester first, and everything worked OK, so I went ahead with the install.

    As it turns out, I might not have needed to sand it down, it's just that I did the decoder first, to minimize the amount of metal I needed to remove from the shell.

    Be sure to tell the other guys in your ZBT group about Trainboard, so we can grow the Z Forum as big as the N Scalers forum... Well, at least bigger than the G, O, S, and Narrow Gauge forums. :D Maybe you can convince Michael Hilliard to post some photo's of his fantastic new projects here! Yours too! [​IMG]


    -Robert
     
  4. JoeS

    JoeS TrainBoard Member

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    Hey Robert, how well does it run after a decoder is installed on straight DC? I remember in N that decoder equiped loco's could run on standard DC power but did not perform as well. Just curious for future projects.
     
  5. rray

    rray Staff Member

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    To tell you the truth Joe, I'm afraid to try it. Now that I use the Gaugemaster on my DC, I'm sure it will burn out the decoder after seeing what it does with a Scope.

    I guess I can try with one of my N Scale locos hooked up with clips to see if it moves, but only after disconnecting the Gaugemaster.

    -Robert
     
  6. Michael R New York

    Michael R New York TrainBoard Member

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    Thanks Robert-will do!

    So now I am realizing that a Gaugemaster is unneccessary with DCC since it is AC operation and speed is independent of track power and to a lesser degree, dirt.

    So

    DC + Gaugemaster= YES

    DCC + Gaugemaster = NO!!!!
     
  7. JoeS

    JoeS TrainBoard Member

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    So here is a question for you Robert. Do your trains run better on DC with gaugemaster. Or do they run better on DCC? Again, just curious for the future.
     
  8. rray

    rray Staff Member

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    To answer both questions, DC and the Gaugemaster track cleaner works well together, but after connecting a scope to the track and seeing the 350volt spikes, I am sure it would kill a DCC decoder.

    As far as which runs better, DC+Gaugemaster vs. DCC, I would say apples and oranges.

    Why? Well, the DC by itself runs locos OK, but enhanced with the electronic track cleaner, they run very smooth after a few minutes warmup.

    With DCC by itself, you are at the mercy of electrical connections being good enough not to reset your locomotive, but DCC can be enhanced too, by modifying the decoder and putting Tantalum Caps across the output of the bridge on the decoder, to fill the gaps left by poor electrica pickup.

    I have one locomotive that I put 900uF of caps after the bridge, and that baby will run across 1" of tissue paper across the rails. It is on a TCS M2 decoder, and with dither turned up really runs great. :D

    -Robert
     
  9. JoeS

    JoeS TrainBoard Member

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    So basically they both have their advantages. Interesting stuff. Thanks for the explanation!
     
  10. konrad.malkowski

    konrad.malkowski TrainBoard Member

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    Anyone modify other Marklin Z steamers?

    Hi Guys,
    Did anyone modify other Z scale Marklin steamers for DCC. In particular, did anyone attempt a BR72?

    thanks

    Konrad
     
  11. Rowan

    Rowan TrainBoard Member

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    Well done on the instal Robert, wow that is small!
     
  12. Heiko

    Heiko TrainBoard Member

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    Hi Konrad,
    I don`t know about a BR 72, do you mean the Märklin BR 74? For that model you must go the same way, as by the BR 89 to fit a decoder in it.

    Heiko
     

    Attached Files:

  13. konrad.malkowski

    konrad.malkowski TrainBoard Member

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    Yeah that was the loco I had in mind. Comes in "cube starter set".

    cheers

    Konrad
     
  14. shamoo737

    shamoo737 Staff Member TrainBoard Supporter

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    Heiko, I like how clean your decoder installation are. Maybe you can give us a step by step on how you do it. If you are doing a steamer, it would really help Konrad. I guess he is looking on how to wire it and what decoder to use.
     
  15. konrad.malkowski

    konrad.malkowski TrainBoard Member

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    What would be helpfull is: which parts of the chassis to mill. The smallest decoders on the market are from CT-Elektronic, so that's where I would get mine from.

    cheers

    Konrad
     
  16. drg89

    drg89 New Member

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    Nice work Robert. The BR 89 is one of my favourites. And a light for the firebox is a great idea. But can you or anyone explain what a mars-light is? I have never forund an explanation for it and I am curious what it is and what is supposed to do.

    Knut
     
  17. rray

    rray Staff Member

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    Mars was/is? a company that made lights for locomotives, mostly used as markers or "electronic signal flags" There were a lot of them, like combination red/white, rotating, and more.

    The one that the DCC people are talking about when they say Mars function, is what was supposed to represent a "Figure 8" rotating beam. A red figure 8 meant something like a hazard or trouble, and white figure 8 was used when stopped at a road crossing for safety warning. At least that's what I remember about the Mars function. I use it for representing firebox flicker if the decoder does not have a firebox flicker function.

    As far as how to fit the decoder, what you need to do is remove the disc capacitor, and it's wipers. Then you insulate the motor brush wipers from the 90 degree angle wheel wipers with a small piece of orange Kapton tape. There is enough room to fit the decoder between those wheel wipers. Then just solder with a low wattage iron.

    For the shell, you need to use a rotary tool to mill out just enough clearance from the underside of the boiler, to allow the shell to fit. It is a grind, then test fir, and repeat until it fits well procedure. :D
     
  18. drg89

    drg89 New Member

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    Thanks Robert. I have often wondered what a Mars light was and could not find an explanation for it anywhere. You mentioned that you use it if "the decoder does not have a firebox flicker function." Do you know of a specific decoder that have this special function?

    Regards,
    Knut
     
  19. konrad.malkowski

    konrad.malkowski TrainBoard Member

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    Great!
    Thanks.

    Konrad
     

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