Pink foam base

french_guy Apr 30, 2020

  1. french_guy

    french_guy TrainBoard Member

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    Hello all

    I have started....MANY years ago, a hollow core door benchwork for a N-scale layout (digital)
    It is 83 x 39
    The door had a huge dip on the center, but I was able to fix it by installing some bracing underneath
    It looks pretty good now
    I want to install a 1" pink board board, and then I will have something super nice and flat
    How do you guys transport a 4x8 pink foam board? I'm pretty sure it won't fit in my car, so I was thinking I will have to cut it in the store somehow, and glue it on the benchwork in 2 pieces? Also, what should I use to glue it on the door: caulk? glue?
    Thanks
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  2. RBrodzinsky

    RBrodzinsky November 18, 2022 Staff Member TrainBoard Supporter In Memoriam

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    Caulk, SuperNails, even white glue. Think about putting a frame/facia around the edge, to protect it.
     
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  3. Joe Lovett

    Joe Lovett TrainBoard Member

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    I use cheap bathroom caulking to glue foam on a piece of plywood. Just a thin layer is all you need, white glue takes a long time to dry.

    Joe
     
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  4. BNSF FAN

    BNSF FAN TrainBoard Supporter

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    Like Joe, I used latex caulk to glue foam to wood on my layout. It works well, is inexpensive, and relatively easy clean up if needed. Also used it to glue foam sheets together.
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  5. Anton Grasyuk

    Anton Grasyuk TrainBoard Member

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    to transport it , yes you can easily cut it
     
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  6. sidney

    sidney TrainBoard Member

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    the pink foam has marks in it so your can break them in half for transport , they will be 8 foot long but not 4 foot wide when you break them in half in those scored lines they have
     
  7. french_guy

    french_guy TrainBoard Member

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    My table is 83 x 39...maybe I can cut the 4x8 board down to those dimensions inside the store, and it will fit in my car
    I will paint the top with a flat latex base paint......i guess the cheapest one should be good enough?
    Which color do you recommend?
     
  8. PAPPY1

    PAPPY1 TrainBoard Member

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    Just a thought but if you buy the foam board at Home Depot maybe they will treat it as a piece of plywood where they then give you 2 free cuts to whatever size you ask .
     
  9. french_guy

    french_guy TrainBoard Member

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    yeah...i can try that
    Thanks for the tip
     
  10. gmorider

    gmorider TrainBoard Member

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    The last time I bought Ext. foam (blue), I took my custom made foam cutting device to the building supply store with me. Some other customers helped me steady the panels while I cut it. :) The cutter design was in an N-Scale, May/June 1999 article called "Lightweight Layout" about foam box beam construction. I still have my base in the closet. If you make the cutter be sure to devise a safety cover/holder, otherwise a very sharp blade will be exposed. Also, some foam is 2 inch width which will require some additional thought or design change. Good luck. (y)
     
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  11. french_guy

    french_guy TrainBoard Member

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    They wouldn't cut it as a board of plywood...
    So I did cut it with a utility knife (I took a 1-1/2 board)...it went well, and I was able to fit it into my car
    I will glue it tomorrow with some caulk I have laying around
    I may apply a coat of primer (Bullseye 1-2-3) then paint............or if i want to lay some tracks asap, I may just place some cork sheets I have from a previous flooring project !
     
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  12. Stephane Savard

    Stephane Savard TrainBoard Member

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    Ah, a bit late, but Full sheets don't fit in my car either. I bring a utility knife and a 4' straight edge with me to the store. I just score it deep along one side, and bend it backwards - the board will cleanly snap along the cut. Just like styrene!
     
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  13. french_guy

    french_guy TrainBoard Member

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    20200503_193015.jpg 20200503_192953.jpg Couldn't wait to paint the base nor install a frame/fascia......I had to lay some tracks !!!
    Now, I need a bunch of Kato 20-140.....!!!
     
  14. sidney

    sidney TrainBoard Member

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    exiting aint it hahahahaha nice layout now run some trains hahaha
     
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  15. french_guy

    french_guy TrainBoard Member

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    Here is the layout actually:
    Kato layout.jpg
     
  16. Mo-Pac

    Mo-Pac TrainBoard Member

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    What was the original door size?
     
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  17. french_guy

    french_guy TrainBoard Member

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    Original door size is 80 x 36, then I framed it (twice actually) for the leg system. I have now 83 x 39
    door.JPG
     
  18. Mo-Pac

    Mo-Pac TrainBoard Member

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    @french_guy Ok thanks! I saw that you framed it. I couldn't tell if you framed it more than once.
     
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  19. french_guy

    french_guy TrainBoard Member

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    So door is now officially (and finally) 85 x 40.....Framed with some 1/2 inch plywood i had laying around, + 1 piece each end to get 85"
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  20. french_guy

    french_guy TrainBoard Member

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    Frame was stained, and foam primed (Bullseye 1.2.3) + 1 coat of SW "SuperPaint" flat I had laying around.....I guess I will leave it like that (no 2nd coat) especially knowing I will most likely play will the tracks installed on a layer of cork for now
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