I'm building an HO layout depicting a single line that runs through an industrial area. This part is 16' by 2'4" and consists of 4 modules. The whole thing was set without one bolt and can be mounted without the help of a second person. Later I would like to take it to exhibitions and many times I have seen that layouts where erected or unmounting with lots of bolts. all this bolting is frustrating and takes a lot of time. [ 06. February 2003, 21:55: Message edited by: Rappannahock Terminal ]
Sounds good, i'm interested to hear more about your minimal-bolt system. We don't use any at all on Rock Springs, but we use C clamps to hold the boards together with metal dowels for alignment, but we still need a couple of folk to assemble the layout.
First I set up the legs which will support the modules. The legs are connected with horizontal laths that are fixed metal locks. then I put the modules on top of the legs, so the connecting sides rest on the legs. On the connecting sides I have screwed hinges in which I put a large nail to connect them. The advantage of the metal hinges is that the boards always connect correctly.
Very well done Paul, quite crafty method! I have also seen some using the spring loaded "suit-case" latches (like the two on the ends of briefcases and suit-cases). There are some made for really heavy "load binders" that can pull up to 1,000 pounds of holding force.